The Application Range Of Diamond
May 18, 2022
1) Difficult to process non-ferrous metal materials processing
When processing copper, zinc, aluminum and other non-ferrous metals and their alloys, the material is easy to adhere to the tool, the processing is difficult. Due to the low friction coefficient and low affinity with non-ferrous metals, diamond tools can effectively prevent metal from bonding with tools. In addition, due to the large elastic modulus of diamond, the cutting edge deformation is small, the cutting non-ferrous metal extrusion deformation is small, the cutting process can be completed in small deformation, so as to improve the processing surface quality.
(2) Processing of non-metallic materials that are difficult to process
Contains a large amount of high hardness particle difficult machining non-metallic materials, such as glass fiber reinforced plastic, silicon, hard carbon fiber/epoxy resin composite material, the hard point of material to make the tool wear serious, with carbide cutting tools are difficult to machining, and the diamond tool high hardness, good wear resistance, so the machining efficiency is high.
(3) ultra-precision machining
With the advent of modern integrated technology, machining is developing towards high precision, which requires high performance of cutting tools. Because the diamond small friction coefficient, low thermal expansion coefficient, high thermal conductivity, can cut a very thin chip, chip flow, easily with other substances affinity is small, not easy to produce the devolop tumor, calorific value is small, high thermal conductivity, can avoid heat influence on the blade and artifacts, so the blade is not easy to passivation, cutting deformation is small, high quality surface can be obtained.
(4) particleboard woodworking processing
The cutting performance of traditional cemented carbide saw blades is difficult to meet the requirements of large wood cutting operations, especially for boards with high density and hardness, such as particleboard, density board and anti-doubling board. PCD compound diamond saw blade has become the most hard material cutting tools, become outstanding carpenter dry cutting operation tool, can its super hard and durability are the bane of woodworking materials, diamond saw blade, vickers hardness is 10000 hv, acid resistance is strong, not easy passivation, edge processing wood a forming of good quality and wear-resisting degree is high, compared with cemented carbide is more wear-resisting, For particleboard, density board, wood floor, panel and other cutting continuous operation time up to 300~400 hours, the maximum scrap time can reach 4000 hours/piece, compared with cemented carbide blade, longer service life, and processing efficiency and processing accuracy is to meet the best quality demand.